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Environmental & climate protection

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Environmental & climate protection 2023

Environmental and climate protection 

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Environmental and climate protection

As an energy-intensive company producing and trading industrial gases essential to life Messer has responsibilities and is committed to environmental and climate protection. 

We monitor our own production and distribution processes to ensure the sustainable use of energy, try to mitigate climate risks and continue to identify decarbonization levers.

Air is a mixture of gases mainly composed of nitrogen (78%), oxygen (21%) and the inert gas argon (0.9%). The remaining 0.1% is made up mostly of carbon dioxide and the inert gases neon, helium, krypton, and xenon. A significant portion of our business is air gases. Air is typically separated into its components by means of distillation in air separation plants employing cryogenic rectification. This process is fully electrified, and our energy requirements are thus substantial. We carefully monitor and manage electricity consumption and sources for our production process. The decomposition of ambient air into its constituent parts does not produce any toxic or environmentally harmful emissions, even in the case of a shutdown or disruption to operations. Our most significant greenhouse gas impact therefore comes from the electricity that we use (Scope 2).

Messer supplies its products, also known under our brand “Gases for Life”, to customers by means of on-site production at customers’ sites, by pipeline, in bulk form as cryogenic liquids, or in high-pressure gas cylinders and cylinder bundles (‘packaged’ products). The business mix by product, customer sector, and delivery mode varies by geography.

The delivery of bulk or packaged gases is done by trucks. We plan our deliveries to provide customers with reliable gas supply while optimizing fuel consumption and improving the efficiency of our logistics. This, in turn, minimizes resulting emissions. We are also considering the use of alternative fuels when and where these are permitted for the transportation of our products. 

Packaged products are gases held under high pressure in gaseous or liquid form in steel cylinders. Such cylinders are generally provided on a rental basis to customers and recovered after use. After cleaning and inspection, gas cylinders are refilled and resupplied to customers. Both cylinders and cylinder bundles are thus reusable packages and contribute to a circular economy. Gas cylinders can remain in circulation for over 30 years. In addition, we take measures to reduce the carbon footprint of our filling plants, where cylinders and cylinder bundles are filled. For instance, some Messer subsidiaries are replacing traditional diesel or propane-powered forklifts with electric or hydrogen fuel cell forklifts. 

Greenhouse gas emissions

At Messer we strive to continuously improve our own processes to minimize our carbon footprint. We have set ourselves a target to reduce the emissions intensity of our worldwide activities (plants and logistics) by 40 percent by 2030 compared with a 2019 baseline (Scope 1 and Scope 2 using the market-based method). This ratio is expressed in kilograms of CO₂ equivalent (CO₂e) per euro of EBITDA. 

In 2023 we continued to make progress towards this goal and reduced the emissions intensity of our worldwide activities by 23.4 percent compared with 2022, reaching 3.7 kilograms of CO₂e per euro of EBITDA. The decrease was driven by revenue growth and absolute emissions reductions in Asia and the Americas. Overall, since 2019, Messer has managed to cut its emissions intensity by 36.2 percent (2023 compared with the 2019 baseline). 

Messer’s greenhouse gas (GHG) emissions are calculated according to the GHG Protocol and include direct emissions (Scope 1), indirect emissions from purchased energy (Scope 2) and other indirect emissions in the upstream and downstream value chain (Scope 3). These emissions are reported as CO₂ equivalents.

In 2023 the methodology for the calculation of GHG emissions remained the same as in 2022. We calculated our Scope 2 emissions using a dual approach, which includes the location-based method and the market-based method. When calculating our Scope 3 emissions, we focused on 6 of the 15 categories defined by the GHG Protocol, as in 2022. 

In 2023 fiscal Messer’s absolute GHG emissions related to its worldwide production and logistics activities (Scope 1 and Scope 2 using the market-based method) amounted to 4.74 million metric tons of CO₂e. This is 890,000 metric tons less than in the previous year, when the comparable figure was 5.63 million metric tons of CO₂e. This decrease of 15.7 percent is mainly due to a decrease in electricity consumption and the improvement of emission factors for electricity.

Accordion Greenhouse gas emissions Scopes

UN Goals Environment & climate protection 2023

  • UN Goal 1 - No poverty
  • UN Goal 2 - Zero hunger
  • UN Goal 3 - Good health and well-being
  • UN Goal 4 - Quality education
  • UN Goal - Gender equality
  • UN Goal - Clean water and sanitation
  • UN Goal - Affordable and clean energy
  • UN Goal 8 - Decent work and economic growth
  • UN Goal 9 - Industry, innovation and infrastructure
  • UN Goal 10 - Reduced inequalities
  • UN Goal - Sustainable cities and communities
  • UN Goal - Responsible consumption and production
  • UN Goal - Climate action
  • UN Goal - Life below water
  • UN Goal - Life on land
  • UN Goal 16 - Peace, justice and strong institutions
  • UN Goal 17 - Partnerships for the goals

Sustainable energy consumption

Messer is committed to using all resources in a sustainable manner, in particular energy. The specific energy consumption of Messer’s own plants, including its air separation units (ASUs), is to be further reduced through better utilization of existing production plants and targeted projects that help increase their energy efficiency sustainably. To this end Messer strives to increase the energy efficiency of the air separation units and has set itself the target of reducing the specific energy consumption of its own ASUs by 0.7 percent per year. In addition, Messer is making a further, significant contribution to decarbonization and sustainable energy consumption through the increasing use of renewable energies.

Fluctuations in customer demand are often short-term and the corresponding adjustment of the ASU is complex: in addition to the compressor output, which is particularly important for energy consumption, a dozen or more other parameters must be adjusted so that the system runs smoothly and delivers the desired gas quality. Optimizing all of them every minute is hardly possible with manual control. The only practical solution is a software-based automated control system. To save energy and make even better use of it, Messer therefore implements specially adapted advanced control systems in its ASUs to adjust the production of gases to the actual demand of customers in real time, i.e., neither too little nor too much product is produced. 

Examples of measures to improve energy efficiency in production in 2023

Examples of measures to improve energy efficiency in production in 2023:

  • Monitoring of energy consumption versus design to understand improvement opportunities.
  • Replacement of outdated, inefficient equipment with modern technology. 
  • Installation of on-site equipment to avoid liquid deliveries by truck. 
  • Implementation of Aspen DMC advanced process control software at additional ASUs. 

Among other metrics, we use an energy coefficient to measure the energy efficiency of our ASUs. This energy coefficient indicates how much electricity was consumed per metric ton of product compared to an assumed reference plant. In 2023 the corresponding value worldwide was 103.2 compared with 102.5 in the previous year. The energy coefficient in Asia decreased in 2023 due to three positive factors. Existing air separation units were operated in an optimal manner, while older, smaller, and less efficient ASUs were replaced by larger, more modern, and more efficient ones. Finally, the production capacity utilization rate in Asia was very high. In Eastern and Central Europe, the energy coefficient remained stable. However, in Western Europe and the Americas, product mix and demand influenced plant optimization, resulting in a degradation of the energy coefficient in 2023.

In addition, Messer significantly contributes to decarbonization and sustainable energy consumption through the use of renewable energies. The conclusion of Power Purchase Agreements (PPAs) is recommended in all countries where available. PPAs are mostly long-term electricity supply contracts between a renewable energy producer (usually solar or wind farm) and a buyer. Where possible, Messer also installs solar panels on its sites to produce its own renewable energy.

Examples of such initiatives:

Intro optimizing fuel consumption

Sustainable energy consumption also means optimizing delivery routes to minimize fuel consumption and substituting fossil fuels by alternative fuels such as biofuels or electricity when and where these are permitted for the transportation of our products.

Examples of concrete actions:

Water consumption

Messer’s water consumption is mostly linked to the consumption of water to cool the compressors in its air separation plants. In 2023 the water consumption across the Group was 16.6 million cubic meters, which is 1 million cubic meters less than in fiscal year 2022. The decrease is linked to a drop in production in 2023.

Our main production processes, which are air separation, CO₂ purification, and liquefaction, do not require water within their current process control. However, a great deal of heat is generated primarily during the compression of gases, and in most plants this heat is dissipated via an open cooling water circuit. The cooling water absorbs heat from the respective sources and releases it into the atmosphere via an open cooling tower. In the process, some of the circulating water evaporates. Another part of the water is discharged to prevent thickening of non-soluble components. The evaporated or discharged water must be returned to the system as fresh water. This is the only direct water consumption in our production processes. The amount of fresh water supplied depends directly on the power consumption of a plant, which is around two to three cubic meters per hour per megawatt of electrical power.

Environmental management systems

Messer’s commitment to the environment is reflected in the implementation of integrated environmental management systems, in particular for its production and filling plants. In 2023 84 production and filling plants were certified in accordance with the international standard ISO 14001, compared with 61 in 2022. In early 2022 Messer Americas started the process to investigate potential improvements to its Management System (MMS), including an evaluation to expand its Environmental Management program and incorporate it to the existing North American matrix ISO 9001 certification. This decision was made to better align with Messer customers in the Americas and to improve Messer’s efficiency as audits for ISO 14001 could be integrated with our existing ISO 9001 audits. Between 2022 and 2023 Messer Americas took several significant steps for a successful transition and to achieve the ISO certification, such as gauging customer interest, conducting a gap analysis, reorganizing its Management System and the environmental structure and working with several locations in preparation for the first integrated audits. After successful audits at headquarters and several locations in 2023 Messer Americas was granted the ISO 14001 certification in October 2023 covering 52 locations in North America. A total of 59 sites are now certified ISO 14001 in the Americas, including the locations already certified in Colombia and Brazil. ISO 14001 is an internationally recognized standard that defines conditions to support organizations in establishing, implementing, maintaining, and continuously improving environmental management systems. It attests to the existence of an environmental risk assessment and mitigation plan, among other things.

Non-hazardous and hazardous waste

In 2023, the amount of waste generated by Messer in Asia and Europe was 18,383 metric tons, representing an increase of 4.8 percent compared with 2022. This included 18,038 metric tons of non-hazardous waste, of which 87.8 percent was recycled, and 345 metric tons of hazardous waste, of which 40.9 percent was recycled. We continued to implement initiatives across the group as part of Messer’s environmental management systems in 2023 to minimize our impact and avoid air, soil, and water pollution.